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2026
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10
Disc motor production equipment
Disc motors, also known as axial flux motors, stand out for their flat structure, high power density and compact size, widely adopted in new energy vehicles, drones and aerospace sectors. Their unique disc-shaped structure cannot be manufactured by conventional radial flux motor machines, so dedicated disc motor production equipment becomes essential for mass production.
A complete production line consists of multiple precision stations. The core equipment includes silicon steel slitting and stamping machines for cutting disc laminations, automatic segment winding machines for stator coils, servo pressing machines, magnet mounting devices, laser welding systems and final performance test benches. The winding unit is the most critical part. It precisely forms disc segmented coils to boost copper fill factor while maintaining uniform tension and insulation integrity. Servo presses control pressure and stroke accurately during stator stacking and assembly, keeping the air gap between rotor and stator within tiny tolerances. Automated magnet placement equipment fixes permanent magnets on disc rotors to avoid magnetic imbalance.
After assembly, dynamic balance testers, back EMF detectors and NVH test platforms conduct full inspection. These devices check electrical performance, vibration and noise to eliminate defective products. Modern disc motor production equipment adopts PLC intelligent control, supporting real-time data collection and traceability.
As the demand for high-efficiency drive motors surges, advanced automated production equipment greatly reduces manual errors, improves consistency and cuts manufacturing costs. It accelerates the industrialization of disc motors and lays solid technical support for the popularization of high-performance axial flux drive systems.
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The Division's business objectives are all for our customers to "improve efficiency, create benefits, reduce costs", make friends with customers all over the world, and strive to make Guangzhou Hongyao Automation Equipment Co., Ltd. a first-class automation equipment manufacturer in the winding machine industry.
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