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2026

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07

Axial flux motor stator core punching and winding integrated machine


As axial flux motors gain popularity in new energy vehicles and high-efficiency drive systems, specialized manufacturing equipment becomes indispensable. The stator core punching and winding integrated machine merges two core production procedures into one automated unit, solving bottlenecks of traditional separated production lines for disc-shaped stators.
Traditional manufacturing splits silicon steel stamping and core winding into independent stations, causing repeated positioning errors, long material turnover and heavy labor reliance. This integrated machine adopts synchronous servo control and PLC intelligent operation. It first feeds continuous silicon steel strips and punches precise stator slots via high-precision dies, then directly rolls the punched laminations into an integral disc stator core without secondary clamping. The seamless connection eliminates alignment gaps and improves dimensional accuracy within ±0.02 mm.
Compared with discrete equipment, it cuts production cycles by 40% to 60% and slashes labor costs. Its bottom punching structure reduces vibration, supporting stable high-speed stamping up to 300 strokes per minute. The all-in-one design maximizes silicon steel utilization, matching the low-loss integral winding core favored by high-speed axial flux motors like Tesla’s drive units.
Equipped with self-diagnosis and fault alarm modules, the machine adapts to stators with 30–140 slots and customizable inner/outer diameters. It serves mass production of compact, high-power-density axial flux motors, accelerating industrial upgrading of new energy electric drives worldwide.