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2026
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07
Production equipment for disc motor core
Disc axial flux motor cores rely on specialized winding and forming equipment, which differs greatly from traditional laminated stator machinery. The core unit is an automatic continuous winding machine using ultra-thin silicon steel strips. It tightly coils steel belts into integrated circular cores without stamping, drastically cutting material waste.
This full-line equipment integrates feeding, tension control, precise winding, shaping and fixing in one workflow. Servo systems maintain consistent magnetic gaps, eliminating air gaps between stacked sheets and lowering iron loss. Compared with punching lamination lines, it reduces working stations by over half, shortening production cycles and cutting labor costs for mass manufacturing.
Supporting auxiliary devices include laser welding stations and insulation coating machines. Welding locks the coiled structure to resist high-speed vibration, while insulating treatment prevents eddy currents. The whole line features automated defect detection to reject uneven winding products.
For new energy vehicle and industrial drive sectors, this dedicated core production equipment improves material utilization above 92%. It balances high output, low unit cost and stable motor efficiency, becoming standard manufacturing gear for disc axial flux motors.